Crane Gearbox
Crane parts service
Crane gearboxes are an essential component of crane systems as they help to transfer power from the motor to the crane’s hoist or other lifting mechanisms. A gearbox is a mechanical device that uses gears to increase or decrease the speed and torque of a motor’s output. The gearbox reduces the speed of the motor to increase the torque output, allowing the crane to lift heavier loads.
With close to 15 years of experience, Kinocranes can provide the crane gearbox selection, engineering, and service that you need to withstand the high load and demanding conditions of crane operations.
Type: They are typically designed for three different types of motions in crane systems: cross travel (CT), long travel (LT), and hoisting (HT).
Bridge cranes, Stationary and mobile container cranes, Gantry cranes, Swivel cranes, Yard cranes, Rubber tired gantry cranes (RTG)
Description
Kinocranes offer a wide range of gearbox products, including standard, special, and non-standard gearboxes. we also provide gearboxes with varying power ratings, ranging from 0.12kw miniature gearboxes to 10000kw high-power heavy-duty gearboxes, catering to different industrial and commercial applications.
Working Principle of Crane Gearbox
The working principle of a crane gearbox is based on the transmission of power through gears to change the speed and torque of a motor’s output. The gearbox is connected to the motor and the crane’s hoist or other lifting mechanisms, and it transfers power from the motor to the output while reducing the speed and increasing the torque.
The gearbox in a crane system typically consists of a set of gears that mesh with each other to transmit power from the motor to the output. The gears are designed to be different sizes and shapes, which creates a mechanical advantage that allows the gearbox to increase or decrease the speed and torque of the motor’s output.
The power transmission process in a crane gearbox works as follows:
- The motor’s output shaft is connected to the input shaft of the gearbox.
- The gears in the gearbox transmit power from the input shaft to the output shaft.
- The gear ratio of the gearbox reduces the speed of the motor’s output and increases the torque.
- The output shaft of the gearbox is connected to the crane’s hoist or other lifting mechanisms.
- The gearbox transfers power from the motor to the crane’s output while reducing the speed and increasing the torque, allowing the crane to lift heavy loads.
Features
Compact structure, small volume, and light weight: Crane gearboxes are designed to be compact and lightweight to reduce the weight and size of the crane system, which can improve the overall efficiency and reduce the cost.
High efficiency, low noise, and small vibration: Crane gearboxes are designed to be highly efficient, producing low noise and small vibrations during operation. This can help to ensure a smooth and reliable operation, which is crucial for crane systems.
Increased transmission center distance, reduced gearbox height: To meet the requirements of the crane system, crane gearboxes are designed to increase the transmission center distance and reduce the gearbox height, allowing for more flexibility in the operation mechanism.
Higher operation reliability and enhanced transmission power: Crane gearboxes are designed to provide high reliability and enhanced transmission power to ensure that the crane system can handle heavy loads and operate safely and efficiently.
Long oil change period, reduced maintenance cost: Crane gearboxes are designed to have a long oil change period, reducing the maintenance cost and increasing the reliability and lifespan of the gearbox.
In summary, Kinocranes crane gearbox is designed to be compact, efficient, reliable, and easy to maintain, which are all critical features for a high-performance crane system.
Precision Detection & Strict Control
Kinocranes has established the first-class national level center of metroloay with the sophisticated detection andtest equipment to ensure the scientific orderly control of the manufacturing production.
Kinocranes Gearbox Solutions
Kinocranes offers gearbox solutions for the crane system industry that are tailored to the specific requirements of customers. Some of the key benefits of gearbox products for crane systems include:
Adjustment of gearbox size and power: Kinocranes offers gearbox solutions that can be customized to meet the specific size and power requirements of customers’ crane systems.
High availability: Kinocranes gearbox designs are durable and reliable, ensuring high availability of the crane system.
Noise optimization: Kincranes optimize gear tooth systems and use noise-dampened housings to minimize noise emission from the gearboxes, which can improve the working environment and reduce noise pollution.
Remote maintenance: Kinocranes offers remote maintenance options that can be tailored to the specific needs of customers.
Modernization: We provide modernization services for gearboxes that are no longer up to date, ensuring that customers’ crane systems are always equipped with the latest technology.
Service and maintenance: Kinocranes offers inspection, service, and maintenance services for gearboxes.
Experienced installers: Kincranes team of experienced installers provides on-site service, and we have a 24-hour hotline for customer support.
Flexibility: We offer gearbox solutions for both small and large production runs, catering to a range of customer needs.
In summary, Kinocranes offers customized gearbox solutions for the crane system industry that are designed to be durable, reliable, and efficient, with a range of services that can be tailored to the specific needs of customers.
SIMILAR PROJECT CASES
Kinocranes is a professional crane manufacturer. We integrate crane research and development, manufacturing, sales, installation and service.